Carrier impregnation: Our efficient and scalable technology meets the highest quality standards

Immerse yourself in the future of manufacturing technology – our impregnation technology in combination with inductive heating is revolutionizing the production of hairpin stators. Thanks to precise metering, advanced application technology and reliable temperature control , your production process is elevated to a new level of quality.

Don't miss the opportunity to increase your manufacturing efficiency while ensuring the outstanding performance of your products.

Wärmebild Stator_1

Wärmebild Stator_1

The advantages of our technology at a glance

  • High reproducibility: Thanks to our intelligent handling concepts, we guarantee you consistent quality and homogeneity of the temperature curves throughout the stator.
  • Intelligent handling concepts: Our equipment keeps the stators rotating continuously during gelation, resulting in uniform distribution of the resin and thus ensuring optimum insulation.
  • Flexibility through programmable trough-nozzle movements: We offer you the possibility to program the drip positions individually and thus precisely respond to the requirements of your products.

Efficient and scalable technology for your products

In combination with induction heating, our advanced impregnation technology presents an extensive range of benefits that will optimize your manufacturing operations and raise your quality standards to a new level. In the production of hairpin stators, the impregnation process is a crucial step. Here, the resin is precisely applied to the desired areas of the stator to ensure improved insulation, heat dissipation and mechanical fixation of the winding in the stator package.

Our state-of-the-art equipment enables accurate metering of the resin by means of eccentric screw pumps and extremely precise application of the resin by means of servo-axis-controlled systems. As an additional option, we offer a dosing speed measurement to keep your process always under control. Combined with repeatable temperature profiles, we can ensure a trickling process that meets all your requirements.

Customized solutions

Our systems cover all sub-processes, from preheating to precise trickling and the gelation process to final curing. In each of these steps, we see ourselves as your technological companion with comprehensive expertise . Do not hesitate to contact us.

We will be pleased to support you in the design of the plants as well as in the optimization of the processes.
Additionally, we offer the option of gel coating on the weld side to insulate the exposed copper pins. This gives you the opportunity to develop customized solutions that are precisely tailored to your individual requirements.

We are your partner

Contact us today and let our experts advise you. Together we will find the optimal solution for your individual requirements in flexible manufacturing. Increase your efficiency with widening!

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  • +49 711 / 3405-0

  • sales.eu@gehring-group.com