Powerful drive systems as well as a high-precision infeed devices offer the perfect configuration for best unit costs in your production. The spindle drive is provided by a powerful servo motor with max. 5.5 kW. A 3-stage gear unit allows a wide working range with a speed range from 3 to 380 rpm. The coolant supply is integrated into the spindle drive as standard and delivers the coolant directly to the honing head. With appropriate sensor technology, temperature, pressure and flow are constantly monitored. This solution greatly reduces the heating of the component and stone wear.
The deephone offers a completely new concept that allows both internal and external honing on one machine. In contrast to external grinding, honing allows the highest form accuracies to be achieved, which ensure very good tribological properties.
In addition, a wider range of materials can be machined. This means that even the machining of thin-walled aluminum tubes is no longer a hurdle. Considering the economic efficiency, the investment for a deephone is below that of a comparable grinding machine.
Precision and durability are the hallmarks of our tooling systems. They guarantee maximum economy, optimized surfaces and the best possible bore geometries. At the same time, the high degree of standardization results in reduced manufacturing costs – a further customer benefit in terms of cost-effectiveness in application. You will benefit from proven components with a long service life, and also by using the Gehring tool system that is optimally matched to the machine.
Motortp | Power | Torque | Speed | Hoisting speed | |
|---|---|---|---|---|---|
Spindle drive | Asynchronous servo motor | 5,5kW | max. 1750Nm | 1750 | – |
Delivery system | Servo motor | 2kW | 20Nm | 45 – 75 | – |
Linear actuator | Servo motor | 14kW | 2060Nm | Geriatric motor | (0.1 – 40) m/min |
Machine | 3000e | 3000 | 6000 | 10000 |
|---|---|---|---|---|
workpiece outer diameter | ø40 – ø650 mm | ø65 – ø1200mm | ø65 – ø1200mm | ø65 – ø1200mm |
honing diameter | ø20 – ø620mm | ø40 – ø1150mm | ø40 – ø1150mm | ø40 – ø1150mm |
Honing lenght max. | 3000mm | 3000mm | 6000mm | 10000mm |
Length [m] | 9,5 | 9,5 | 15,5 | 23,5 |
Width [m] | 2,1 | 2,8 | 2,8 | 2,8 |
Height [m] | 2,2 | 2,2 | 2,2 | 2,2 |
Weight [t] | 7,5 | 7,5 | 13 | 21 |
Integrated as standard in our machines is the Gehring Connection Module (GCM) – our solution for high connectivity. The module provides safe and reliable access to your machine. Thanks to VPN and LTE/UMTS, remote support of our service staff is possible at any time. Full data control remains with our customers throughout and the module can be switched on or off at any time.
Precision and durability are the hallmarks of our tooling systems. They guarantee maximum economy, optimized surfaces and the best possible bore geometries.
You too can benefit from the Gehring tooling system, which is optimally matched to the machine. More information about our TN/TS series
The Diato honing stones, also a product of the Gehring Group, contain diamond or boron nitride (cBN) as the actual cutting material. These cutting crystals are embedded in a hard metallic matrix. The material is machined through the grain protrusion.
For detailed information on our cutting materials click here .
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Brochure about our deephone
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Deephone-Werkzeugsystem
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Tools & abrasives
Contact
Sales
+49 711 / 3405-0
sales.eu@gehring-group.com
