Gehring USA showcases advanced technologies at IMTS 2024: Optimised Solutions for Automotive and Electromobility

Technological innovations for internal combustion and hybrid engines

At a time when the automotive industry is balancing between traditional combustion engines and increasing electrification, Gehring offers a solution specifically designed for hybrid and combustion engines with its Formhone technology. This technology reduces friction in the cylinder liners through precise shaping and at the same time improves the durability of the engines. By reducing the cylinder bore diameter at the top dead centre (TDC), an optimal sealing of the combustion chamber is achieved, which significantly increases the efficiency and performance of the engine. Another advantage is the possibility of using low-tension rings, which are particularly attractive for hybrid drives as they allow targeted optimisation in the specific operating range of the hybrid. For companies operating in the heavy-duty vehicle sector, Gehring offers advanced cylinder liner surfaces that significantly increase engine performance and durability. Gehring's surface technology not only reduces friction, but also shortens the break-in period of new engines, resulting in longer service life and lower maintenance costs.

Laser roughening: Thermal coating of cylinder bores: a key technology for enhancing internal combustion engine efficiency. Image: Gehring

Advanced solutions for electric mobility

With the rapid growth of electric mobility, Gehring presents its E-Motive technology, a comprehensive and flexible solution for the production of hairpin stators. This technology offers a complete production line covering all steps from hairpin bending, pin insertion and expansion to welding, varnishing and powder coating. The CNC programming based hairpin bending system enables the production of a wide range of designs and styles, making it easier for manufacturers to adapt to rapidly changing market demands.

The integration of optical inspection systems for quality assurance during welding and careful varnishing and powder coating ensure that the stators meet the highest industry standards. For manufacturers looking to enter the e-mobility sector or expand their production capacity, Gehring offers a turnkey solution that is not only technologically advanced, but also flexible and scalable.

Widening : Flexible and efficient: Our machine with a quick-change system boosts productivity and reduces costs with cycle times under 1.5 seconds. Complete precision solutions: From abrasives to tools and machines, our honing technology meets the highest demands—all from a single source. Image: Gehring

Customer and market benefits

Gehring's innovative technologies offer significant benefits to potential customers. By using Formhone technology, automotive manufacturers can significantly improve the efficiency and durability of their engines, resulting in lower operating costs and increased customer satisfaction. Companies opting for Laser Rough technology will benefit from the superior bond strength of the cylinder liner coatings, resulting in a highly efficient and cost effective manufacturing process. For companies making the transition to electromobility, Gehring's E-Motive solution provides a fully integrated production line that helps them respond quickly to market changes while delivering high quality products. The flexibility of this line allows manufacturers to efficiently handle different stator designs and production volumes, giving them a decisive competitive advantage.

Gehring is determined to further strengthen its leading position in the automotive industry and electromobility. Through targeted investments in new technologies and the expansion of its Product and Process Development Centre, which works closely with customers to develop new technologies and optimise existing processes, Gehring is well prepared to meet the changing demands of the market. At IMTS 2024, Gehring will demonstrate these technological advances to show potential customers the many ways in which they can optimise their production processes and strengthen their competitiveness.

Booth number: 236748.

Plasma honing abrasive: Gehring's patented plasma-laser process eliminates the need for time-consuming regrinding of cutting edges, delivering a ready-to-use, sharp surface. Image: Gehring